COMPUTER SCIENCE, COMPUTER ENGINEERING AND MANAGEMENT SYNTHESISING THE MODEL OF THE PREDICTIVE MAINTENANCE OF ATMOSPHERIC PIPE STILL
https://doi.org/10.21822/2073-6185-2019-46-4-75-83
Abstract
Objectives. The aim of the study is to develop a model of a predictive maintenance system allowing the output parameters of a high-capacity distillation unit to be stabilised.
Method. The problem of controlling the collection of oil products of a given fractional composition can be reduced to the task of controlling the temperature regime at draw-off trays. In this case, temperature control tasks are considered as control actions. In order to implement the proposed control principle, a mathematical model was constructed allowing the oil fraction content to be converted to directly controlled temperatures.
Results. Based on the analysis of the technological process and design features of the atmospheric distillation column, the vectors of maintaining and disturbing actions are determined along with the optimisation criterion for the maintenance problem. In order to improve the dynamic characteristics of the control object, oil product quality parameters are introduced into the predictive maintenance model along with the supplementation of existing control loops with intermediate parameters.
Conclusion. An analysis of the structural features of the atmospheric pipe still and the existing approach to the distillation column maintenance reveals certain disadvantages associated with the lack of operational quality control of the collected oil products, as well as the need to expand the list of stabilised technological parameters in order to optimise the technological process. It is shown that in order to switch to the proposed maintenance approach, it is necessary to develop a static model reflecting the dependency of the potential yield of the required fractions on the raw material composition along with a dynamic model in the form of a multi-parameter optimisation problem.
About the Authors
E. S. GebelRussian Federation
Cand. Sci. (Technical), Assoc. Prof., Head of the Department of Automation and Robotics,
11 Mira Ave., Omsk 644050
A. A. Ibatullin
Russian Federation
Cand. Sci. (Technical), Assoc. Prof., Department of Automation and Robotics,
11 Mira Ave., Omsk 644050
M. S. Peshko
Russian Federation
Cand. Sci. (Technical), Assoc. Prof., Department of Automation and Robotics,
11 Mira Ave., Omsk 644050
V. N. Gudinov
Russian Federation
Senior Lecturer, Department of Automation and Robotics,
11 Mira Ave., Omsk 644050
References
1. Gebel' Ye.S. Sistema usovershenstvovannogo upravleniya gazorazdelitel'nym apparatom ustanovki podgotovki nefti / Ye.S. Gebel', S.D. Faruntsev // Avtomatizatsiya v promyshlennosti. – 2019. – № 3. [Gebel E.S. Advanced process control system of the oil-gas separator in the crude oil treatment plant / E.S. Gebel, S.D. Faruntsev // Automation in industry. 2019. No. 3. (In Russ)]
2. Glagoleva O.F. Tekhnologiya pererabotki nefti. V 2-kh chastyakh. Chast' 1. Pervichnaya pererabotka nefti. – M. : Khimiya, KolosS, 2006. – 400 s. [Glagoleva O.F. Oil refining technology. Intwo parts. Part 1. Primary oil refining. - M.: Chemistry, KolosS, 2006 . 400 p. (In Russ)]
3. Digo G. B. Issledovaniye modeley virtual'nykh analizatorov massoobmennogo tekhnologicheskogo pro-tsessa rektifikatsii // Informatika i sistemy upravleniya. 2011. №4. [Digo G.B. Study of models of virtual analyzers of the massexchange technological process of rectification // Informatics and Control Systems. 2011. No. 4. (In Russ)]
4. Dozortsev, V. M. Usovershenstvovannoye upravleniye tekhnologicheskim protsessom (ARS) : 10 let v Rossii // Avtomatizatsiya v promyshlennosti. 2013. № 1 [Dozortsev V. M. Advanced process control (APC): 10 years in Russia // Automation in industry. 2013. No.1(In Russ)]
5. Zatonskiy A. V. Modelirovaniye staticheskogo rezhima protsessa rektifikatsii s identifikatsiyey sosta-va i svoystv nefti / A.V. Zatonskiy, L.G. Tugashova // Izvestiya vysshikh uchebnykh zavedeniy. Neft' i gaz. – 2015. – № 6. – C. 109– 116. [Zatonsky A. V. Modeling of the static mode of the rectification process with identification of the composition and properties of oil / A.V. Zatonsky, L.G. Tugashova // Proceedings of higher educational institutions. Oil and gas. 2015. No. 6. рр. 109–116. (In Russ)]
6. Yelizarov V. I. Postroyeniye sistem upravleniya protsessom rektifikatsii / V. I. Yelizarov, S. A. Merz-lyakov, R. R. Shavaleyev // Vestnik tekhnologicheskogo universiteta, 2015. t.18. № 11. S. 177 – 180. [Elizarov V. I. Design of rectification process control systems/ V. I. Elizarov, S. A. Merzlyakov, R. R. Shavaleev // Bulletin of the Technological University, 2015. vol. 18. No. 11. рр. 177 – 180. (In Russ)]
7. Modelirovaniye na EVM ob"yektov upravleniya neftepererabotki i neftekhimii : ucheb. posobiye / M. G. Akhmadeyev / Ufa : Izd-vo «UNI», 1989 – 97 s. [Simulation of oil refining and petrochemical process: textbook / M. G. Akhmadeev / Ufa: Publishing House "UNI", 1989. 97 p. (In Russ)]
8. Patysheva, B. A. Sintez sistemy upravleniya protsessom kataliticheskogo krekinga nefti s ispol'zova-niyem prognoziruyushchey modeli / B.A. Patysheva // Inzhenernyy vestnik Dona, 2013. – № 1 (URL: ivdon.ru/magazine/archive/n1y2013/1485) [Pashaeva B. A. Synthesis of oil catalytic cracking control system using predictive model / B. A. Pashaeva // Engineering Bulletin of Don, 2013. No. 1 (URL: ivdon.ru/magazine/archive/n1y2013/1485) (In Russ)]
9. Semenov A.D. Identifikatsiya ob"yektov upravleniya : ucheb. posobiye .A. D. Semenov, D.V. Artamonov, A.V. Bryukhayev // Penza: Izd-vo Penz. gos. un-ta, 2003. 211 s. [Semenov A.D. Identification of control system: textbook/ A. D. Semenov, D.V. Artamonov, A.V. Bryukhaev. Penza: Publishing House Penz. SU, 2003. 211 p. (In Russ)]
10. Sofiyeva, YU.N. Primeneniye paketa modeliruyushchikh programmChemCAD v uchebno-trenazhernykh kompleksakh dlya izucheniya sistem avtomatizatsii rektifikatsionnykh ustanovok / YU.N. Sofiyeva, K.V. Abramov // Inzhenernyy Vestnik Dona, 2012. – № 1 (URL: ivdon.ru/magazine/archive/n1y2012/619) [Sofieva Yu.N. Application of the ChemCAD modeling software in the training complex to study the automatic control system of distillation process / Yu.N. Sofieva, K.V. Abramov // Engineering Journal of Don, 2012. № 1 (URL: ivdon.ru/magazine/archive/n1y2012/619) (In Russ)]
11. Tugashova, L. G. Dinamicheskaya model' protsessa rektifikatsii nefti / L.G. Tugashova, N. N. Alayeva // Neftegazovyy kompleks: obrazovaniye, nauka i proizvodstvo. Materialy Vseross. nauch.-prakt. konf. CH. 2 (28 marta–1 aprelya 2016 g.). – Al'met'yevsk: AGNI, 2016. – S. 21–24. [Tugashova L.G. Dynamic model of oil rectification process / L. G. Tugashova, N.N. Alaeva // Proceedings of “Oil and gas complex: education, science and production” conf. Part 2 (March 28 – April 1, 2016). Almetyevsk: ASOI, 2016. pp. 21-24. (In Russ)]
12. Tugashova, L.G. Upravleniye protsessom rektifikatsii nefti s primeneniyem modeley protsessa i virtu-al'nykh analizatorov / L.G. Tugashova, A.A. Goncharov // Neft' i gaz, 2018. – № 1. – S. 124 – 132. [Tugashova L.G. Control of the oil rectification process using process models and soft sensors / L.G. Tugashova, A.A. Goncharov // Oil and gas, 2018. No.1. pp. 124 – 132. (In Russ)]
13. Chadeyev, V. M. Identifikatsiya tekhnologicheskikh ob"yektov i sistemy upravleniya s identifikatorom // Avtomatizatsiya v promyshlennosti, 2019. – №6. [Chadeev V. M. Identification of technological objects and a control system with an identifier // Automation in Industry, 2019. No. 6. (In Russ)]
14. Bemporad, A. Robust model predictive control: survey / A. Bemporad (etc.) // Robustness in Identification and Control, Volume of Lecture Notes in Control and Information Science. Springer-Verlag. 1999. р. 207.
15. Marquez-Ruiz A. Model Learning Predictive Control for Batch Process: A Reactive Batch Distillation Column Case Study // A. Marquez-Ruiz, M. Loonen, B. Bahadir Saltik, and L. Ozkan // Industrial & Engineering Chemistry Research. 2019. URL: http://pubs.acs.org/doi/10/1021/acs.iecr.8b06474..
16. Gonsales, D.D. Dynamic Simulation and Control: Application to Atmospheric Distillation Unit of Crude Oil Refinery // D.D. Gonsales, F.S. Martins, S. Feyo de Azevedo / 20th European Symp. on Computer Aided Engineering (ESCAPE 20). 2010. 6p.
17. Werlea, L.O. Control Strategy with Distributed Action for Minimization of Transients in Distillation Column / L.O. Werlea, C. Marangonia, J.G. Telekena, C. Sayera, R.F. Machado // 10th International Symposium on Process System Engineering. 2009. 6p.
Review
For citations:
Gebel E.S., Ibatullin A.A., Peshko M.S., Gudinov V.N. COMPUTER SCIENCE, COMPUTER ENGINEERING AND MANAGEMENT SYNTHESISING THE MODEL OF THE PREDICTIVE MAINTENANCE OF ATMOSPHERIC PIPE STILL. Herald of Dagestan State Technical University. Technical Sciences. 2019;46(4):75-83. (In Russ.) https://doi.org/10.21822/2073-6185-2019-46-4-75-83