INCREASING CENTRIFUGAL PUMP PERFORMANCE
https://doi.org/10.21822/2073-6185-2019-46-2-20-27
Abstract
Objectives Investigate the prospect of improving the quality of centrifugal pumps in oil production.
Method The method is based on energy-efficient installations for high-yield wells - the steps of the Borets-Weatherford installations and the Borets PC stages.
Result The main hydraulic characteristics of electric centrifugal pumps with the use of energy-efficient stages with the recommended feed range have been developed. The dependence of the maximum efficiency on the applied steps of the above installations has been determined. A comparative analysis of energy-efficient and commercially available installation of electric centrifugal pumps is given. The dependence of the parameters of the installation steps on the flow, head, number of stages, nominal speed and efficiency of the pump is given.
Conclusion When using submersible pumps of the 10ECNM type in oil fields, increased reliability and durability were noted, in contrast to the use of submersible ECNM-type pumps. With the help of energy efficiency programs for oil production, implemented by oil companies, by ensuring more efficient operation of pumping equipment, power consumption has been reduced. The adoption of promising solutions to improve the energy efficiency of ESP systems is a priority. The use of energy-efficient ESP systems for the operation of high-rate and low-rate wells allows to ensure maximum efficiency of the submersible equipment and reduce the specific electricity consumption. In a comparative analysis of the characteristics of pumps with a daily flow of 400 m3, the use of an energyefficient installation ESP 400–2200 with FEA provides three times lower energy costs. A comparative analysis of the energy efficiency of the presented pumps shows that the use of energy-efficient installations of electric centrifugal pumps produced by PC Borets LLC will reduce energy costs by an average of 30%.
About the Authors
S. V. Mikhaylova
Tyumen Industrial University, a branch in Nizhnevartovsk
Russian Federation
Russian Federation
Assistant, Department of Oil and Gas Business,
2P Lenin Str., Building 9, KhMAO-Yugra, Nizhnevartovsk 628616
I. A. Pogrebnaya
Tyumen Industrial University, a branch in Nizhnevartovsk
Russian Federation
Russian Federation
Cand.Sci. (Pedagogical), Assoc. Prof., Department of Oil and Gas Business,
2P Lenin Str., Building 9, KhMAO-Yugra, Nizhnevartovsk 628616
References
1. Progressive Cavity Pump [Elektronnyy resurs]. – Rezhim dostupa: bestpump.com/progressive-cavity. [Progressive Cavity Pump [Electronic resource]. - Access Mode: bestpump.com/progressive-cavity. (In Russ.)]
2. Pogruzhnyye nasosy dlya skvazhin: vidy, kharakteristiki, montazh.- [Elektronnyy resurs]. – Rezhim dostupa: energomir.net/vodoprovod [Submersible pumps for wells: types, characteristics, installation .- [Electronic resource]. - Access Mode: energomir.net/vodoprovod(In Russ.)]
3. Pogruzhnyye nasosy dlya skvazhin: vidy, kharakteristiki, montazh. – Elektronnyy resurs. – Rezhim dostupa: bestpump.com/progressive-cavity/ [Submersible pumps for wells: types, characteristics, installation. - Electronic resource. - Access Mode: best-pump.com/progressive-cavity/(In Russ.)]
4. Industrial Pumps, Screw Pump Manufacturers, Dosing Pumps Suppliers.- [Electronic resource]. - Access mode: padmavatisalesandservices.com.
5. Akhmedpashayev M.U Povysheniye resursa raboty vintov pogruzhnykh nasosov vibroobkatkoy ikh poverkhnostey / A.U. Akhmedpashayev, M.U Akhmedpashayev, ZH.B. Begov //Vestnik Dagestanskogo gosudarstvennogo tekhnicheskogo universiteta. Tekhnicheskiye nauki. 2016. T.33. № 4. S. 17-24 [Ahmedpashaev M.U. Increasing the service life of the screws of submersible pumps by vibro-rolling of their surfaces / A.U. Akhmedpashaev, M.U. Akhmedpashaev, Zh.B. Begov // Herald of the Daghestan State Technical University. Technical Science. 2016. T.33. No. 4. pp. 17-24. (In Russ.)]
6. Belen P. Thermodynamic assessment of the Ni - Ti phase diagram / P. Belen, K.C.H. Kumar, P. Wolman‘s // Z. Metallkde. 1996. Bd. 87. N.1.pp.2–13.
7. Begelinger A. Reibung Verschleip und Betriebsrauhigkeit bei verschie denen Lagerwerkstoffen / A. Begelinger // Ind Anz. 1981. V. 103, No. 24. pp. 64-67.
8. Roller Burnishing. - [Electronic resource]. - Access mode: mollart.com/tooling/roller.
9. Fariborz Kavoussi / ESP life cycle / OMV Exploration and Production, 09.16.2013
10. Screw Pump - Progressive Cavity Screw Pump Manufacturer from Nashik. [Electronic resource]. Access mode: positivemeteringpump.com /screw.
11. Gabor Takacs / Design and analysis of ESP installations, U.S.A. 2009
12. Hisham A. Mubarak, Farooq A. Khan, Dr Mehmet M. Oskay / ESP failures / Analysis / Solutions in Divided Zone - Case study, Society of Petroleum Engineers 81488, April 5-8, 2003.
13. Ivanovskiy V.N. Skvazhinnyye nasosnyye ustanovki dlya dobychi nefti / V.N. Ivanovskiy, V.I. Darishchev, A.A. Sabirov [i dr.]. – M.: GUP Izd-vo «Neft' i gaz» RGU nefti i gaza im. I.M. Gubkina, 2002. – 824 s. [Ivanovsky V.N. Well pumping units for oil production / V.N. Ivanovsky, V.I. Darishchev, A.A. Sabirov [et al.]. M .: State Unitary Enterprise Publishing House “Oil and Gas” of the Russian State University of Oil and Gas named after THEM. Gubkina, 2002 . 824 p. (In Russ.)]
14. Emet Impex Pl Centrifugal Pump Catalog Warsaw 1998.
15. Molchanov A. G. Mashiny i oborudovaniye dlya dobychi nefti i gaza; Al'yans - Moskva, 2013. - 588 c [Molchanov A. G. Machines and equipment for oil and gas production; Alliance - Moscow, 2013 . 588 p.
16. Osipov P.Ye. Gidravlika, gidravlicheskiye mashiny i i gidroprivod: Uch. Posobiye. 3-ye izd., pererab. i dop. - M.: Lesnaya promyshlennost'. 1981. 424 s. [Osipov P.E. Hydraulics, hydraulic machines and hydraulic drive: Uch. Allowance. 3rd ed., Revised. and add. M .: Forest industry. 1981. 424 p. (In Russ.)]
17. Pogrebnaya I.A.,. Mikhaylova S.V., Kazarinov YU.I. Osnovy gidravliki i gidropnevmoprivoda, Logos - Stavropol', 2018 s.90 [ Pogrebnaya I.A., Mikhailova S.V., Kazarinov Yu.I. Fundamentals of hydraulics and hydropneumatic drive, Logos - Stavropol, 2018 p.90 (In Russ.)]
18. Pogrebnaya I.A., Mikhaylova S.V. Tsentrobezhnyye nasosy. /Voprosy sovremennoy nauki Monografiya, tom 32, Internauka - Moskva, 2018. – 59-75 c. [Pogrebnaya I.A., Mikhailova S.V. Centrifugal pumps. / Issues of Modern Science Monograph, Volume 32, Internauka - Moscow, 2018. pp 59-75 (In Russ.)]
19. Pogrebnaya I.A., Mikhaylova S.V. Ekspluatatsiya bloka osushki poputnogo neftyanogo gaza na primere usta-novki №4 obshchestva s ogranichennoy otvetstvennost'yu «Nizhnevartovskiy gazopererabatyvayushchiy kompleks» Novyye tekhnologii – neftegazovomu regionu: materialy mezhdunarodnoy nauchno-prakticheskoy konferentsii / t. 3. – Tyumen': TIU, 2017. – 369 s. 87-90. [Pogrebnaya I.A., Mikhailova S.V. Operation of the associated petroleum gas dehydration unit as exemplified by installation No. 4 of the Nizhnevartovsk Gas Processing Complex Limited Liability Company New technologies for the oil and gas region: materials of the international scientific and practical conference / vol. 3. - Tyumen: TIU, 2017. 369 pp. 87-90 (In Russ.)]
20. Pogrebnaya I.A., A.KH. Mustafayev Problema kavitatsii v neftegazopromyslovom oborudovanii. Stat'ya Opyt, aktual'nyye problemy i perspektivy razvitiya neftegazopromyslovogo kompleksa. Materialy 5 regio-nal'noy nauchno-prakticheskoy konferentsii obuchayushchikhsya VO, aspirantov i uchenykh. – Tyumen': TyumGNGU, 2015. – s. 368 - 372 [Pogrebnaya I.A., A.Kh. Mustafayev The problem of cavitation in oil and gas equipment. Article Experience, current problems and prospects for the development of the oil and gas industry. Materials of the 5th regional scientific-practical conference of students of higher education, graduate students and scientists. - Tyumen: Tsogu, 2015. pp. 368 – 372 (In Russ.)]
21. Podvintsev I. B. Neftepererabotka. Prakticheskiy vvodnyy kurs; Intellekt - Moskva, 2011. 120 c [Podvintsev I. B. Oil refining. Practical introductory course; Intellect - Moscow, 2011. 120 p. (In Russ.)]
Review
For citations:
Mikhaylova S.V., Pogrebnaya I.A. INCREASING CENTRIFUGAL PUMP PERFORMANCE. Herald of Dagestan State Technical University. Technical Sciences. 2019;46(2):20-27. (In Russ.) https://doi.org/10.21822/2073-6185-2019-46-2-20-27
Views:
3279
Email this article 
