Preview

Herald of Dagestan State Technical University. Technical Sciences

Advanced search

STUDY OF THE EFFECT OF COMPLEX-COMPOSITE STRUCTURES ON THE THERMAL CHARACTERISTICS OF THE POLYMER ADDITIVE MATERIALS

https://doi.org/10.21822/2073-6185-2018-45-4-8-17

Abstract

Objectives The use of additive technologies is one of the promising areas for improving the production of products for various purposes in the transition to a digital economy. Method. Layered construction of objects of complex shape in accordance with the developed solid-state model from materials with different mechanical and thermal properties allows directionally controlling the distribution of various components in the volume of the composite material and forming topological structures that provide a rational balance between various performance characteristics and reliability of the product. Result. Based on experimental studies, it has been established that reinforcing topological reinforcement of 3D printing objects made from ABS plastic with a composite consisting of carbon fibers and ED-20 epoxy resin, along with an increase in flexural strength and tensile strength, contributes to an increase in thermal conductivity of the material by more than 18% and thermal diffusivity - by 20%. A computer simulation of elementary cells of a composite material consisting of a polymer matrix, carbon fiber and special core inclusions with high thermal conductivity was performed, which made it possible to further increase thermal conductivity depending on the relative fiber diameter and the percentage of the additional component in an amount from 46 to 75%. Conclusion It is shown that additive technologies are an effective tool for creating universal topologies that allow technologically managing a combination of both mechanical and thermophysical properties of structural materials by determining the rational relative position of their components depending on the purpose and level of achievement of the required characteristics. 

About the Authors

N. V. Bekrenev
Yuri Gagarin State Technical University of Saratov
Russian Federation

Dr. Sci. (Technical), Prof., Department of Technical mechanics and machine parts

77 Politehnicheskaya Str., Saratov 410054, Russia



V. M. Makarova
Yuri Gagarin State Technical University of Saratov
Russian Federation

Student

77 Politehnicheskaya Str., Saratov 410054, Russia



S. P. Pavlov
Yuri Gagarin State Technical University of Saratov
Russian Federation

Dr. Sci. (Physical and Mathematical), Prof., Department of Mathematics and Modeling

77 Politehnicheskaya Str., Saratov 410054, Russia



References

1. Antonov F. K. 3D-pechat' kompozitov: trendy, perspektivy, primeneniye [Elektronnyy resurs] / F. K. Antonov // Yekaterinburg, Mezhdunar. vystavka «INNOPROM-2017». – Rezhim dostupa: URL: https://www.innoprom.com/media/presentations/kruglyy-stol-additivnye-tekhnologii-luchshie-praktiki/. (30.11.2018) [Antonov FK. 3D printing of composites: trends, prospects, application [Electronic resource] / FK Antonov // Ekaterinburg, Intern. exhibition "INNOPROM-2017". - Access mode: URL: https://www.innoprom.com/media/presentations/kruglyy-stol-additivnye-tekhnologii-luchshie-praktiki/. (11/30/2018) (in Russ.)]

2. Publichnyy analiticheskiy doklad po napravleniyu «Novyye proizvodstvennyye tekhnologii» [Elektronnyy resurs] / M.: Skolkovskiy Institut Nauki i Tekhnologiy – 2015. – 210 s. – Rezhim dostupa: URL: https://maginnov.ru/assets/files/analytics/publichnyj-analiticheskij-doklad-po-napravleniyu-novyeproizvodstvennye-tehnologii.pdf. (30.11.2018) [Public analytical report on the direction of "New production technologies" [Electronic resource] / M .: Skolkovsky Institute of Science and Technology - 2015. - 210 p. - Access mode: URL: https://maginnov.ru/assets/files/analytics/publichnyj-analiticheskij-dokladpo-napravleniyu-novye-proizvodstvennye-tehnologii.pdf. (11/30/2018) (in Russ.)]

3. Pavlov S. P. Optimizatsiya formy termouprugikh tel [Tekst] / S. P. Pavlov, V. A. Krys'ko. – Monografiya. – Saratov: Izd-vo SGTU, 2000. – 160 s. [Pavlov S. P. Optimization of the shape of thermoelastic bodies [Text] / S. P. Pavlov, V. A. Krysko. - Monograph. - Saratov: Publishing house SSTU, 2000. - 160 p(in Russ.)]

4. D.L. Bourell, J.R. Bourell, J.J. Beaman, Jr., M.C. Leu, and D.W. Rosen // RapidTech 2009: U.S. –Turkey Workshop on Rapid Technologies. Erfurt, 2009. p. 5-11. (in Russ.)]

5. Pavlov S. P. Optimal'noye armirovaniye sterzhney v zadachakh krucheniya [Tekst] / S. P. Pavlov, M. V. Zhigalov, T. S. Balabukha // Mezhvuz. nauchn. sb. «Problemy prochnosti elementov konstruktsiy pod deystviyem nagruzok i rabochikh sred». Saratov: Izd-vo SGTU, 2009. – S.151-157. [Pavlov S. P., Optimal Reinforcement of Rods in Torsion Problems [Text] / S. P. Pavlov, M. V. Zhigalov, and T. S. Balabukha, // Mezhvuz. scientific Sat "Problems of strength of structural elements under the action of loads and working environments." Saratov: Publishing house SSTU, 2009. - P.151- 157. (in Russ.)]

6. The 3-D Printing Revolution: Dreams Made It Real One Layer at a Time [Text] / R. Ehrenberg // Science News. - 2013. March 9. - P. 20-25.

7. Pavlov S. P. Vliyaniye svoystv mezhfazovogo sloya na effektivnyye mekhanicheskiye kharakteristiki nano kompozitov [Tekst] / S. P. Pavlov, R. S. Pal'kov // Materialy V mezhdunar. konf. «Deformatsiya i razrushe-niye materialov i nanomaterialov» (DFMN-2013). M., 2013 g. – S. 554-556. [Pavlov S. P. The influence of the properties of the interphase layer on the effective mechanical characteristics of nano composites [Text] / S. P. Pavlov, R. S. Palkov // Proceedings of the V Intern. conf. “Deformation and destruction of materials and nanomaterials” (DFMN-2013). M., 2013 - p. 554-556. (in Russ.)]

8. Kozlov B. G. Predposylki rosta additivnykh tekhnologiy v Rossii [Elektronnyy resurs] / B. G. Kozlov // Yekaterinburg, Mezhdunar. vystavka «INNOPROM-2017». – Rezhim dostupa: URL: https://www.innoprom.com/media/presentations/kruglyy-stol-additivnye-tekhnologii-luchshie-praktiki/. (30.11.2018) [Kozlov B. G. Prerequisites for the growth of additive technologies in Russia [Electronic resource] / B. G. Kozlov // Ekaterinburg, Intern. exhibition "INNOPROM-2017". - Access mode: URL: https://www.innoprom.com/media/presentations/kruglyy-stol-additivnye-tekhnologii-luchshie-praktiki/. (11/30/2018) (in Russ.)]

9. Ahmad A. A. Optimal Design of the Tow-Placed Pressurized Fuselage for Maximum Failure Load with Bucking Considerations [Text] / A. A. Ahmad, M. M. Abdalla, and Z. Gurdal // Journal of Aircraft. - 2010. - Vol. 47. - №. 3. - p. 775-782.

10. Antonov F. K. 3D-pechat' kompozitov: trendy, perspektivy, primeneniye [Elektronnyy resurs] / F. K. Antonov // Yekaterinburg, Mezhdunar. vystavka «INNOPROM-2017». – Rezhim dostupa: URL: https://www.innoprom.com/media/presentations/kruglyy-stol-additivnye-tekhnologii-luchshie-praktiki/. (30.11.2018) [Antonov FK. 3D printing of composites: trends, prospects, application [Electronic resource] / FK Antonov // Ekaterinburg, Intern. exhibition "INNOPROM-2017". - Access mode: URL: https://www.innoprom.com/media/presentations/kruglyy-stol-additivnye-tekhnologii-luchshie-praktiki/. (11/30/2018) (in Russ.)]

11. Nomura, T. Simulation and orientation of anisotropie material using isoparametric projection method [Text] / Tsuyoshi Nomura, Ercan M. Dede, Tadayoshi Matsumori, Atushi Kawamoto // 11th World Congress and Multidisciplinary optimization (7-12th June 2015). - Sydney, Australia, 2015.

12. Pavlov S. P. Optimizatsiya formy termouprugikh tel [Tekst] / S. P. Pavlov, V. A. Krys'ko. – Monografiya. – Saratov: Izd-vo SGTU, 2000. – 160 s. [Pavlov S. P. Optimization of the shape of thermoelastic bodies [Text] / S. P. Pavlov, V. A. Krysko. - Monograph. - Saratov: Publishing house SSTU, 2000. - 160 p(in Russ.)]

13. Zlobina I. V. Issledovaniye prochnosti modifitsirovannykh v SVCH elektromagnitnom pole ob"yektov 3D pechati, armirovannykh kompozitom s uglerodnym voloknom [Tekst] / I. V. Zlobina, N. V. Bekrenev, S. P. Pavlov // Vestnik Yuzhno-Ural'skogo gosudarstvennogo universiteta. Seriya: Mashinostroyeniye. – 2017. – T. 17. – № 4. – S. 70-81. [Zlobina I. V. Study of the strength of objects of 3D printing reinforced with carbon fiber composite modified in a microwave electromagnetic field [Text] / I. V. Zlobina, N. V. Bekrenev, S. P. Pavlov // Yuzhno-Uralsky Bulletin State University. Series: Mechanical Engineering. - 2017. - V. 17. - № 4. - P. 70-81. (in Russ.)]

14. Pavlov S. P. Optimal'noye armirovaniye sterzhney v zadachakh krucheniya [Tekst] / S. P. Pavlov, M. V. Zhigalov, T. S. Balabukha // Mezhvuz. nauchn. sb. «Problemy prochnosti elementov konstruktsiy pod deystviyem nagruzok i rabochikh sred». Saratov: Izd-vo SGTU, 2009. – S.151-157. [Pavlov S. P., Optimal Reinforcement of Rods in Torsion Problems [Text] / S. P. Pavlov, M. V. Zhigalov, and T. S. Balabukha, // Mezhvuz. scientific Sat "Problems of strength of structural elements under the action of loads and working environments." Saratov: Publishing house SSTU, 2009. - P.151- 157. (in Russ.)]

15. Zlobina I. V. Metodika proyektirovaniya i izgotovleniya detaley slozhnoy formy s primeneniyem additivnykh tekhnologiy s primeneniyem nemetallicheskikh kompozitsionnykh materialov s topologicheskoy struktu-roy [Tekst] / I. V. Zlobina, N. V. Bekrenev, S. P. Pavlov // Fundamental'nyye i prikladnyye problemy tekh-niki i tekhnologii. – 2017. – № 6. – S. 69-75. [Zlobina I. V. Methods of designing and manufacturing parts of complex shape using additive technologies using non-metallic composite materials with a topological structure [Text] / I. V. Zlobina, N. V. Bekrenev, S. P. Pavlov // Fundamental and applied problems of engineering and technology. - 2017. - № 6. - p. 69-75. (in Russ.)]

16. Pavlov S. P. Vliyaniye svoystv mezhfazovogo sloya na effektivnyye mekhanicheskiye kharakteristiki nano kompozitov [Tekst] / S. P. Pavlov, R. S. Pal'kov // Materialy V mezhdunar. konf. «Deformatsiya i razrushe-niye materialov i nanomaterialov» (DFMN-2013). M., 2013 g. – S. 554-556. [Pavlov S. P. The influence of the properties of the interphase layer on the effective mechanical characteristics of nano composites [Text] / S. P. Pavlov, R. S. Palkov // Proceedings of the V Intern. conf. “Deformation and destruction of materials and nanomaterials” (DFMN-2013). M., 2013 - p. 554-556. (in Russ.)]

17. Pavlov S. P. Optimizatsiya armirovaniya elementov mikromekhanicheskikh priborov dlya geologicheskikh izyskaniy: komp'yuternoye modelirovaniye i eksperiment [Tekst] / S. P. Pavlov, N. V. Bekrenev, I. V. Zlobina i dr. // Izvestiya Tomskogo politekhnicheskogo universiteta. Inzhiniring georesursov. – 2018. – T. 329. – № 3. – S. 44-52. [ Pavlov S. P. Optimization of the reinforcement of elements of micromechanical instruments for geological surveys: computer simulation and experiment [Text] / S. P. Pavlov, N. V. Bekrenev, I. V. Zlobin, etc. // Tomsk Bulletin Polytechnic University. Georesource engineering. - 2018. - V. 329. - № 3. - P. 44-52.

18. Ahmad A. A. Optimal Design of the Tow-Placed Pressurized Fuselage for Maximum Failure Load with Bucking Considerations [Text] / A. A. Ahmad, M. M. Abdalla, and Z. Gurdal // Journal of Aircraft. - 2010. - Vol. 47. - №. 3. - p. 775-782.

19. Falileyev A.D. Prakticheskaya realizatsiya metoda Parkera dlya opredeleniya temperaturoprovodnosti [Tekst] // Sovremennyye tekhnika i tekhnologii: sb. XVIII mezhdunar. nauchno-prakt. konf. V 3 t. – T. 3. – Tomsk. – 2012. – S. 137-138. [Falileev A.D. Practical implementation of the Parker method for determining the thermal diffusivity [Text] // Modern technology and technology: Sat. XVIII Intern. scientific and practical conf. In 3 t. - T. 3. - Tomsk. - 2012. - p. 137-138. (in Russ.)]

20. Nomura, T. Simulation and orientation of anisotropie material using isoparametric projection method [Text] / Tsuyoshi Nomura, Ercan M. Dede, Tadayoshi Matsumori, Atushi Kawamoto // 11th World Congress and Multidisciplinary optimization (7-12th June 2015). - Sydney, Australia, 2015.

21. Vavilov V. P. Opredeleniye teplofizicheskikh kharakteristik materialov metodom termografii [Tekst] / V. P. Vavilov, V. G. Torgunakov, D. A. Nesteruk i dr. // Izvestiya Tomskogo politekhnicheskogo universiteta. – 2006. – T. 309. – № 2. – S. 130-134. [Vavilov V. P. Determination of thermophysical characteristics of materials by thermography [Text] / V. P. Vavilov, V. G. Torgunakov, D. A. Nesteruk, etc. // Bulletin of Tomsk Polytechnic University. - 2006. - T. 309. - № 2. - P. 130-134.Bekrenev N.V., Makarova M. V., Pavlov S.P. (in Russ.)]

22. Zlobina I. V. Issledovaniye prochnosti modifitsirovannykh v SVCH elektromagnitnom pole ob"yektov 3D pechati, armirovannykh kompozitom s uglerodnym voloknom [Tekst] / I. V. Zlobina, N. V. Bekrenev, S. P. Pavlov // Vestnik Yuzhno-Ural'skogo gosudarstvennogo universiteta. Seriya: Mashinostroyeniye. – 2017. – T. 17. – № 4. – S. 70-81. [Zlobina I. V. Study of the strength of objects of 3D printing reinforced with carbon fiber composite modified in a microwave electromagnetic field [Text] / I. V. Zlobina, N. V. Bekrenev, S. P. Pavlov // Yuzhno-Uralsky Bulletin State University. Series: Mechanical Engineering. - 2017. - V. 17. - № 4. - P. 70-81. (in Russ.)]

23. Zlobina I. V. Metodika proyektirovaniya i izgotovleniya detaley slozhnoy formy s primeneniyem additivnykh tekhnologiy s primeneniyem nemetallicheskikh kompozitsionnykh materialov s topologicheskoy struktu-roy [Tekst] / I. V. Zlobina, N. V. Bekrenev, S. P. Pavlov // Fundamental'nyye i prikladnyye problemy tekh-niki i tekhnologii. – 2017. – № 6. – S. 69-75. [Zlobina I. V. Methods of designing and manufacturing parts of complex shape using additive technologies using non-metallic composite materials with a topological structure [Text] / I. V. Zlobina, N. V. Bekrenev, S. P. Pavlov // Fundamental and applied problems of engineering and technology. - 2017. - № 6. - p. 69-75. (in Russ.)]

24. Pavlov S. P. Optimizatsiya armirovaniya elementov mikromekhanicheskikh priborov dlya geologicheskikh izyskaniy: komp'yuternoye modelirovaniye i eksperiment [Tekst] / S. P. Pavlov, N. V. Bekrenev, I. V. Zlobina i dr. // Izvestiya Tomskogo politekhnicheskogo universiteta. Inzhiniring georesursov. – 2018. – T. 329. – № 3. – S. 44-52. [ Pavlov S. P. Optimization of the reinforcement of elements of micromechanical instruments for geological surveys: computer simulation and experiment [Text] / S. P. Pavlov, N. V. Bekrenev, I. V. Zlobin, etc. // Tomsk Bulletin Polytechnic University. Georesource engineering. - 2018. - V. 329. - № 3. - P. 44-52.

25. Falileyev A.D. Prakticheskaya realizatsiya metoda Parkera dlya opredeleniya temperaturoprovodnosti [Tekst] // Sovremennyye tekhnika i tekhnologii: sb. XVIII mezhdunar. nauchno-prakt. konf. V 3 t. – T. 3. – Tomsk. – 2012. – S. 137-138. [Falileev A.D. Practical implementation of the Parker method for determining the thermal diffusivity [Text] // Modern technology and technology: Sat. XVIII Intern. scientific and practical conf. In 3 t. - T. 3. - Tomsk. - 2012. - p. 137-138. (in Russ.)]

26. Vavilov V. P. Opredeleniye teplofizicheskikh kharakteristik materialov metodom termografii [Tekst] / V. P. Vavilov, V. G. Torgunakov, D. A. Nesteruk i dr. // Izvestiya Tomskogo politekhnicheskogo universiteta. – 2006. – T. 309. – № 2. – S. 130-134. [Vavilov V. P. Determination of thermophysical characteristics of materials by thermography [Text] / V. P. Vavilov, V. G. Torgunakov, D. A. Nesteruk, etc. // Bulletin of Tomsk Polytechnic University. - 2006. - T. 309. - № 2. - P. 130-134.Bekrenev N.V., Makarova M. V., Pavlov S.P. (in Russ.)]


Review

For citations:


Bekrenev N.V., Makarova V.M., Pavlov S.P. STUDY OF THE EFFECT OF COMPLEX-COMPOSITE STRUCTURES ON THE THERMAL CHARACTERISTICS OF THE POLYMER ADDITIVE MATERIALS. Herald of Dagestan State Technical University. Technical Sciences. 2018;45(4):8-17. (In Russ.) https://doi.org/10.21822/2073-6185-2018-45-4-8-17

Views: 652


Creative Commons License
This work is licensed under a Creative Commons Attribution 4.0 License.


ISSN 2073-6185 (Print)
ISSN 2542-095X (Online)